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Large milling machines have a milling drum positioned centrally beneath the machine and a two-part front-loading system. Trucks can be loaded quickly and flexibly via the slewing and height-adjustable discharge conveyor. A variety of different milling drums and milling drum assemblies are available to cater to the wide array of milling tasks. They can be exchanged quickly and easily to suit the application. The range of applications extends from wide-scale complete removal down to a depth of 35 cm in a single pass to the rehabilitation of concrete pavements and airport runways as well as fine milling to improve pavement skid resistance.
- The heavy-duty cold milling machine handles a wide range of applications, from surface layer rehabilitation to complete pavement removal and fine milling.
- Rapid milling drum assembly changes and particularly fast milling drum changes for milling widths of 7 ft 3 in (2.2 m), 8 ft 2 in (2.5 m), or 12 ft 6 in (3.8 m) thanks to the MCS (Multiple Cutting System) further expand the machine’s wide range of applications.
- In automatic mode, the innovative MILL ASSIST machine control system always selects the best ratio between performance and costs – in addition, an operating mode can be selected based on cost, performance, or quality.
- Thanks to the unique DUAL SHIFT powershift transmission with extended milling drum speed, the W 220 F i is the perfect choice for particularly demanding milling tasks.
- The new LEVEL PRO ACTIVE leveling system built directly into the machine control system optimizes precision in height control and machine positioning.
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| Length |
31’8” |
| Width |
9’4” |
| Height |
9’10” |
| Weight |
81,792 lbs. |
| Engine Make |
Caterpillar |
| Engine Model |
C18 ATAAC |
| Engine Type |
US EPA Tier 4f |
| Cylinders |
6 |
| Horsepower |
801 HP |
| Cooling |
Water |
| Displacement |
4.8 gal |
| Fuel Consumption |
39.6 gal/h (at rated power)
15.9 gal/h (during a mixture of job site operations) |
| Fuel Tank Capacity |
343.4 gal |
| Water Tank Capacity |
1,096.3 gal |
| Tracks |
6’7” x 15” x 2’6” (front and rear) |
| Working Speed |
0 - 288.7 ft / min (3.3 mph) |
| Travel Speed - Forward |
3.3 mph |
| Hydraulic Tank Capacity |
31.7 gal (oil) |
| Cutting Width |
7 ft 3 in (stand)
8 ft 2 in (opt 1)
12 ft 6 in (opt 2) |
| Cutting Depth |
14 in. |
| Cutting Diameter |
3 ft 9 in |
| Conveyor Belt Width |
3’7” (primary)
3’3” (discharge) |
- Exhaust emissions category: US EPA Tier 4f
- Operating weight, CE: 81,792 lbs
- Milling width: 7 ft 3 in
- Milling depth max.: 14 in
- Displacement: 4.8 Imp.gal
- Max. travel and milling speed: 0 - 288.7 ft / min (3.3 mph)
- Maximum power: 597 kW / 801 hp
Standard Equipment
- Basic Machine
- Basic machine with engine
- Machine frame featuring a single wasp waist at the rear right, and a dual wasp waist at the front
- DUAL SHIFT two-speed powershift transmission for efficient engine speeds combined with powerful milling drum speeds
- Automatic pressure adjustment of the cylinder pump in accordance with performance requirements for reduced diesel consumption
- Hydraulically opening, soundproof engine cowling
- Air compressor system
- Battery-operated hydraulic unit for auxiliary drive
- Two cooling fans to minimize power consumption of the cooling system
- Milling Drum Unit
- Adjustment of material depressor contact pressure via the control panel or automatically via the MILL ASSIST feature to reduce chunk formation
- Electrical adjustment of scraper contact pressure via the control panel
- Automatically controlled locking feature of scraper
- Milling drum rotation device with electro-hydraulic milling drum drive for slowly turning the milling drum during pick replacement
- Single-piece water spray bar in the milling drum unit for reliable pick cooling and to prevent dust development
- Automatic control of the water quantity via the MILL ASSIST feature
- Height adjustment stroke increased by 7.9 in (200 mm) to facilitate pick replacement and the exchange of milling drum units
- Pre-fitting to allow the quick exchange of milling drum units
- Hydraulically lifting side plates, clearance right 18 in (450 mm), clearance left 13 in (330 mm)
- Loading of the Milled Material
- Increased conveyor slewing angles of 65° each to the left and right
- Discharge conveyor with adjustable conveying speed and two slewing speeds for precise loading
- Boost feature for a temporary increase of the belt speed and conveying performance of the discharge conveyor by 20%
- Water spray system in the primary conveyor
- Larger conveyor pump for a constant belt speed even at a low engine speed of 1,300 rpm
- Machine Control and Leveling System
- User-friendly control panel including 7” color screen
- LEVEL PRO ACTIVE leveling system with numerous automated and complementary features relieving the operator of a part of his workload
- LEVEL PRO ACTIVE – automatic height control in transport mode
- LEVEL PRO ACTIVE – ramp milling and auto-start feature for the second milling cut
- RAPID SLOPE cross-slope sensor for LEVEL PRO ACTIVE leveling system
- MILL ASSIST assistance system for automatic adjustment of the milling drum speed in accordance with the main area of application and the parameters selected in terms of engine load, advance rate, milling volume and quality of the milling pattern
- Automatic start-stop feature of the milling drum to reduce diesel consumption
- Comprehensive machine diagnostics on the control panel including, for example, a diagnostic system for the CAN bus
- Voltmeter integrated into the control panel for voltage measurement in the event of a malfunction
- Two control panels for operating functions performed by ground crew
- Operator’s Platform
- Convenient access to the operator’s platform, right and left
- Anti-vibration mounted operator’s platform across the full width of the machine including fold-out railing, right
- Electrical control cabinet on the operator’s platform for optimum accessibility and fast troubleshooting
- Electrical level indicator for the water tank on the external control panels
- Time display on the main control panel and on the exterior control panels
- Two mirrors at the front, one mirror at the rear of the machine
- Track Unit and Height Adjustment
- PTS – automatic alignment of the machine parallel to the pavement surface
- ISC – intelligent track speed control including hydraulic four-track drive
- Fourfold full-floating axle for high machine stability
- High travel speed of up to 288.7 ft/min (88 m/min) at low engine speeds (1,350 rpm), reduced diesel consumption and low noise emissions
- Miscellaneous
- “Welcome” and “Go home” lights feature in the area of the operator’s platform and access
- Large storage compartment on the machine for pick containers
- High-pressure water system with automatic on/off function, 261 psi (18 bar), 17 gal/min (67 l/min)
- Good accessibility to all maintenance points on the engine station
- Pneumatic hammer with pick extractor/inserter
- Comprehensive toolkit in lockable toolbox
- A total of six EMERGENCY STOP switches in appropriate positions on the machine
- Pre-fitting for installing the WITOS FleetView control unit
- European design type certification, EuroTest mark and CE conformity
Standard Equipment, can be replaced with optional equipment if desired
- Milling Drum Unit
- Milling drum housing FB2200 (7 ft 3 in)
- Milling Drums
- Milling drum FB2200 (7 ft 3 in) HT22 LA15 with 188 picks
- Loading of the Milled Material
- Discharge conveyor, 26 ft 9 in (8,150 mm) long, 3 ft 3 in (1,000 mm) wide
- Operator’s Platform
- Operator’s platform with functional stand-up seat
- Miscellaneous
- Water tank filling from rear of machine
- Standard painting in RAL 9001 (cream)
- WITOS FleetView – professional telematics solution for machine operation and service optimization
- Standard LED lighting system with 19,700 lumens
- Milling Drum Unit
- Milling drum housing MCS BASIC FB2200 (7 ft 3 in)
- Milling drum housing MCS BASIC FB2500 (8 ft 2 in)
- Milling drum housing MCS EXTEND FB3500 (11 ft 6 in)
- Milling drum housing MCS EXTEND FB3800 (12 ft 6 in)
- Extension of MCS BASIC with a hydraulically opening side door for FB2200/FB2500 (7 ft 3 in/8 ft 2 in)
- Electrically switchable sectional water spray bar for FB2200 (7 ft 3 in)
- Electrically switchable sectional water spray bar for FB2500 (8 ft 2 in)
- Electrically switchable sectional water spray bar for FB3500/3800 (11 ft 6 in/12 ft 6 in)
- Wear protection rollers for side plates
- Transport carriage for milling drum units from FB2200 (7 ft 3 in) to FB4400 (14 ft 5 in)
- Milling drum mounting and transport carriage FB1500 (4 ft 11 in) to FB2500 (8 ft 2 in)
- Transport roller set for simplified milling drum unit change (FB1500-FB3800)
- Quick-change milling drum assembly FB2200 (7 ft 3 in) MCS BASIC
- Quick-change milling drum unit FB2500 (8 ft 2 in) MCS BASIC
- Quick-change milling drum unit FB3800 (12 ft 6 in) MCS EXTEND
- Milling Drums
- Milling drum FB2200 (7 ft 3 in) HT22 LA18 with 156 picks
- Milling drum MCS BASIC FB2200 (7 ft 3 in) HT22 LA15 with 182 picks
- Milling drum MCS BASIC FB2200 (7 ft 3 in) HT22 LA18 with 156 picks
- Milling drum MCS BASIC FB2500 (8 ft 2 in) HT22 LA15 with 196 picks
- Milling drum MCS EXTEND FB3500 (11 ft 6 in) HT22 LA15, multi-part, with 294 picks
- Milling drum MCS EXTEND FB3800 (12 ft 6 in) HT22 LA15 MCS milling drum, multi-part, with 314 picks
- Milling drum MCS BASIC FB2200 (7 ft 3 in) HT22 LA8 with 297 picks
- Milling drum MCS BASIC FB2200 (7 ft 3 in) HT22 LA25 with 121 picks
- Milling drum MCS BASIC FB2200 (7 ft 3 in) HT5 LA6X2 with 740 picks
- Milling drum MCS BASIC FB2200 (7 ft 3 in) HT22 LA8 with 18 standard picks and 298 PCD tools
- Milling drum MCS BASIC FB2200 (7 ft 3 in) HT22 LA15 with 18 standard picks and 180 PCD tools
- Milling drum MCS BASIC FB2500 (8 ft 2 in) HT5 LA6X2 with 840 picks
- Milling drum MCS BASIC FB2500 (8 ft 2 in) HT22 LA8 with 335 picks
- Milling drum MCS BASIC FB2500 (8 ft 2 in) HT22 LA25 with 148 picks
- Loading of the Milled Material
- Discharge conveyor, 26 ft 9 in (8,150 mm) long, 3 ft 3 in (1,000 mm) wide, with hydraulic folding device
- Mounting aid for lifting out the primary conveyor when changing the milling drum unit
- VCS extraction system
- Signal lights for visual “Stop” and “Go” instructions to the truck driver
- ACTIVE CONVEYOR slewing angle control for discharge conveyor
- Support device for discharge conveyor
- Machine Control and Leveling System
- Actual milling depth measurement and display on the LEVEL PRO ACTIVE panel
- Overload sensors installed on the scraper
- Active floating position for the side plates, left and right
- 5” control panel for controlling the leveling system
- 7” control panel for displaying the machine control system and for controlling the leveling system
- 2” control panel including “Favourites” keys
- Two 2” control panels including “Favourites” keys
- User-specific storage of machine settings via SMART KEY fob
- Extension of LEVEL PRO ACTIVE with leveling booms and one Sonic Ski sensor
- Extension of LEVEL PRO ACTIVE with one hydraulic sensor mounted on the right
- Extension of LEVEL PRO ACTIVE with two hydraulic sensors mounted on the right and left
- Extension of LEVEL PRO ACTIVE with two ultrasonic sensors for multiplex scanning
- Extension of LEVEL PRO ACTIVE with four ultrasonic sensors for multiplex scanning
- Extension of LEVEL PRO ACTIVE with two ultrasonic sensors for multiplex scanning (FB3500/FB3800) (11 ft 6 in/12 ft 6 in)
- Extension of LEVEL PRO ACTIVE with four ultrasonic sensors for multiplex scanning (FB3500/FB3800) (11 ft 6 in/12 ft 6 in)
- Extension of LEVEL PRO ACTIVE with pre-fitting for 3D leveling for machines without canopy
- Extension of LEVEL PRO ACTIVE with pre-fitting for 3D leveling for machines with canopy
- Extension of LEVEL PRO ACTIVE with pre-fitting for 3D leveling for machines with cabin
- Extension of LEVEL PRO ACTIVE with two laser receivers
- Operator’s Platform
- Operator’s platform with functional stand-up seat, large storage compartment
- Operator’s platform with functional stand-up seat, a large storage compartment and weather protection canopy
- Operator’s platform with a high-quality comfort cabin
- Warm air heating close to the operator’s hands and feet
- Additional stand-up seat for operator’s platform
- 2-fold camera system
- 4-fold camera system with 10” control panel
- 8-fold camera system with 10” control panel
- Miscellaneous
- Hydraulically operated filling pump for water refilling
- Standard film coating in RAL 9001 (cream)
- Painting in one special color (RAL)
- Film coating according to the customer’s wishes
- Model without WITOS FleetView
- WIRTGEN PERFORMANCE TRACKER including WITOS FleetView – precise tracking of the milling performance
- Extended LED lighting system with 43,600 lumens
- High-performance LED lighting system with 93,000 lumens, including LED lighting balloon
- Two-piece additional weight totaling 3,307 lbs (1,500 kg)
- Large storage compartment at the rear of the machine for 72 pick containers
- Storage compartment close to the rear track units for 10 pick containers
- Powerful high-pressure water cleaner, 2,175 psi (150 bar), 4 gal/min (15 l/min)
- One hydraulic pick extractor
- Two hydraulic pick extractor
- Dual starter system
- Electrical diesel suction and pressure pump including 24 ft 7 in (7.50 m) suction hose
- License plate holder with LED lighting
- Drawbar eye attached to the rear of the machine with a maximum permitted horizontal load of 50 kN
*Price, if shown, is Manufacturer's Suggested Retail Price (MSRP) and does not include government fees, taxes, dealer freight/preparation, dealer document preparation charges or any finance charges (if applicable). MSRP and/or final actual sales price will vary depending on options or accessories selected.
