More and more often stationary processing plants are being replaced with mobile plants. In order to guarantee the accustomed quality of concrete and asphalt grains, Kleemann developed special secondary crushing units, which can be locked electrically and used with other machines such as primary crushers and screens. The secondary crushers in the MOBICONE range can be used as either secondary or tertiary crushers depending on the application. Even complicated technical processes can be tackled today with several interlinked plants.
Due to its robust design, the mobile cone crusher MCO 11 is ideally suited for applications in hard and abrasive natural rock. It is predominantly used as a secondary crusher and produces high quality final products. The plant´s electric drive allows for an easy interlinking with further crushing and screening stages with Kleemann machines.
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Crusher Weight |
35,714 lbs. |
Crusher Capacity |
Crushing capacity for secondary end product 0/45 up to approx.: 429 US ton Crushing capacity for secondary end product 0/56 up to approx.: 462 US ton Crushing capacity for secondary end product 0/22 up to approx.: 253 US ton |
Crusher Type |
KX 350 Drive type: Electronic, 335 HP |
Crusher System Size |
3.6’ |
Crusher Discharge Conveyor |
Width: 3.27’ Length (Extended): 30.18’ (35.10’) Height: 11.81’ (13.74’) |
Length |
58.07’ |
Width |
9.8’ |
Height |
12.63’ |
Weight |
108,026 lbs. |
Transport Length |
59’3” |
Transport Height |
12’8” |
Transport Width |
9’10” |
Transport Weight |
110,230 lbs. |
Gross Horsepower |
493 HP |
Generator |
500 kVA |
Drive |
Drive concept: diesel-electric drive |
Hopper Capacity |
9.8 yd³ |
Feed Height |
8’6” 9.8’ (with filling aid for rear loading approx.) |
Feed Size Max |
9.4” |
Feed Capacity up to approx. |
518 USt/h |
Crusher Diameter |
44” |
Feed Opening |
Width: 5.9’ Length: 13.4’ Width: 14.10’ |
Hopper Volume |
264.86 ft3 324.89 ft3 (w/filing aid for rear loading) |
Feeding Conveyor |
Width: 3.9’ Length: 24.60’ |
Feeding Conveyor Speed |
Variable (controlled by CFS) |
- Feed capacity up to approx.: 580 US t/h
- Hopper Volume: 7.8 yd³
- Crusher Size: 44”
- Transport weight of basic plant: 109,150-127,900 lbs.
- Maximum Feed Size: 9.4”
- Hopper made from KRS (KLEEMANN Resistant Steel), hopper volume approx. 7.5m3
- Frequency-controlled feeding conveyor, automatic control depending on crusher level thanks to continuous crusher feed CFS (Continuous Feed System)
- Metal detector under the feeding conveyor to protect the cone crusher against uncrushable metallic material
- Overload system in crusher for opening the crushing chamber in the case of uncrushable material
- SPECTIVE control concept: Menu-guided user interface, 12" operating panel, lockable control cabinet, dust-and vibration-resistant
- Remote control: Cable and radio remote control incl. shutdown function for feeding unit
- Water spray system for dust reduction
- Lighting
Technical Highlights
- Extremely robust design
- Very high production outputs, low-maintenance operation
- Diesel-electric drive concept with option of external power supply (optional)
- Optimal combination with upstream jaw crusher Mobicat MC 120 Z Pro
Feeding Unit
- Hopper made from wear-resistant steel, filling aid for rear loading by wheel loader
- Support beam to protect the belt and for optimal material guidance during the material feed; robust feeding area with buffered rollers
- Magnetic remover and metal detector in logical sequence for optimal operating reliability
CFS
- Continuous crusher loading thanks to Continuous Feed System (CFS):
- The control is effected by monitoring
- the crusher level
- power consumption at the crusher
- speed of the crusher drive
- stockpile probe at the crusher discharge conveyor (optional)
- Depending on the crusher level, the infinitely variable, frequency-controlled adaptation of the conveying capacity of the feeding conveyor is effected
- Result: Optimal crusher level at all times for maximum performance and excellent final product quality
- Simple slide mechanism enables the adaptation of the material discharge pattern to the crusher for optimal filling
Crusher Unit
- Cone crusher with large stroke for maximum crushing capacity
- Stable crusher design and high crusher drive power
- Large flow area, 3-arm crusher design (integrated drive shaft) for increased throughput
- Reliable overload system for protection in the case of material that cannot be crushed („Tramp Release System“)
- Simple tool change without sealing compound
Gap Setting
- Fully automatic gap setting during operation
- Fully automatic zero point detection
Can be operated safely and comfortably from the ground, simple and intuitive adjustment via touch panel, no setup times
Drive Unit
- Innovative layout of drive unit:
- Lower level: Diesel engine with generator, lubricating oil supply of crusher, good service accessibility to all key components, can be easily refilled from the ground
- Upper level: Crusher drive, external power supply (optional), drive with cooling
- Good weight distribution
- Efficient and powerful diesel-electric drive for low consumption
- External power supply (optional) for even more efficient use in quarries
- High-performance electric drives of belts; low-consumption, reduced risk of hydraulic leaks
Control System
- Simple and intuitive control concept SPECTIVE
- 12“ touch panel with menu-guided operation and visualisation
- Door-in-door system with separate flap in control cabinet – plant can be controlled through small flap
- All components and functions can be controlled; status display of all components such as speed, temperature, pressure, etc.; quick fault detection, display in plain text format
- Perfect protection of control elements by dust-proof and vibration-proof control cabinet
- Radio remote control for operating all key components
- Optional camera system for monitoring crusher and hopper, remote monitor in excavator (optional)
Crusher Discharge Conveyor
- Wide and robust crusher discharge conveyor
- Extended crusher discharge conveyor for higher discharge height available as option; hydraulically foldable for transportation
- Function-monitored crusher discharge conveyor; when at a standstill the material feeding is switched off
- Optional extended belt cover to reduce dust, available for both belts
- External oversize grain returning from downstream mobile screening plant optional, can be mounted on both sides
- Optional stockpile probe
Transport
- Simple transport preparation with hydraulic functions:
- Extended discharge conveyor (incl. cover)
- Filling aids
- Moving the feeding unit
- Extended crusher discharge conveyor can be folded in hydraulically for transportation
- Transport in one unit (except optional return conveyor) on flat-bed truck possible
- Simple slide mechanism of feeding unit for quick setup, no need to dismantle parts for transportation
Safety and Ergonomics
- Fast and convenient service possible thanks to access to all components
- All hydraulic cylinders are equipped with safety valves (lowering/brake holding valves), every cylinder remains in its current position in the event of a shutdown or malfunction
- Simple refuelling from the ground
- Water spray system and LED lighting included in basic plant; advanced lighting optional
- Electric oil level check for diesel engine, can be easily read on display
- Hopper replaceable elements: KRS KLEEMANN Resistant Steel and plastic elements
- Hopper filling aids for rear feeding: Width of feed opening 4,250 mm; hopper volume approx. 9.2m3
- Magnetic remover for removing magnetic components
- Extended crusher discharge conveyor, discharge height approx. 4,200 mm, can be folded hydraulically
- Belt scale in the crusher discharge conveyor, can be read via SPECTIVE
- Belt cover for crusher discharge conveyor (standard and extended)
- External power supply for economic mains operation
- Line coupling for linking with other KLEEMANN plants
- Camera system for monitoring the feeding unit and crusher from the ground, also available with radio remote control
- Oversize grain returning, for returning oversize grain material of a screening plant, can be installed on the left or right
- Power supply 16 A/32 A, for supplying service equipment
- Diesel refuelling pump: Hose system incl. pump, refuelling possible from separate tank
- Track pads for the crawler tracks to protect ground
- Premium lighting
- Climate packages: Hot and cold package (self-sufficient auxiliary heating)
*Price, if shown, is Manufacturer's Suggested Retail Price (MSRP) and does not include government fees, taxes, dealer freight/preparation, dealer document preparation charges or any finance charges (if applicable). MSRP and/or final actual sales price will vary depending on options or accessories selected.