New Kleemann MR 100 NEO Crusher for Sale
With the mobile impact crusher MOBIREX MR 100 NEO, Kleemann presents the first family member of the new NEO line. Thanks to their compact dimensions and a low transport weight, the MOBIREX MR 100 NEO can be used flexibly, quickly and in a very wide variety of applications. Tight work site conditions or frequent application changes can be overcome easily. Operation ranges from different recycling applications, such as the processing of concrete, rubble and asphalt, to the processing of soft to medium-hard natural stone.
- Two drive versions available: D-DRIVE and E-DRIVE (only for MR 100 NEOe)
- Fully hydraulic gap adjustment and overload system
- Powerful crusher unit, 4-ledged rotor with large impact range
- Simple operation thanks to SPECTIVE smaller operating unit
Highlights
- Environment
- Local CO2 emission-free operation through external power supply with E-DRIVE drive concept (eligible for funding, depending on the country) for increased sustainability
- Dust reduction to protect the operator and the environment through spraying systems at all potential dust sources, can be switched on and off individually
- Noise reduction and lower fuel consumption thanks to load-dependent fan
- Magnetic Separator
- Efficient permanent magnet for increased final product quality and high plant performance
- Can be flexibly attached on chains and individually adjusted in transverse and longitudinal inclination
- Can be hydraulically raised and lowered via radio remote control for quick reaction to material congestion
- Crusher Unit
- Powerful crusher unit, 4-ledged rotor with large impact range
- C-shape rotor ledges for high final product quality and a very good impact effect over long periods, simple and safe replacement from above
- Optimised inlet geometry with very good feed behaviour for a high throughputLarge passage under the crusher for a perfect material flow
- Less material bridging in the inlet area thanks to raiseable crusher inlet box cover
- Fully hydraulic gap adjustment and overload system
- Automatic zero-point determination for precise gap setting via operating position
- Zero-point determination compensates for wear during crusher start, a homogeneous crushing product is retained
- Effective overload function opens impact toggle in the event of uncrushable components; impact toggle then automatically returns to the preset gap setting
- In the event that uncrushable components are too large, a pressure plate is provided as a last resort to protect the crusher
- CFS
- CFS continuous feed system through intelligent feed control:
- Measurement of crusher load and engine load
- The vibrating feeder is controlled according to the load state
- If the crushing chamber is free again after overloading, the material transport is continued without a delay
- Fewer interruptions to production – up to 10% more daily output
- Less burden is placed on the downstream components, wear is also reduced, share of oversize grain is minimized
- Feeding Unit and Prescreen
- Hopper-vibrating feeder with integrated prescreening, powerful electric vibrating chute motors for continuously high conveying capacity
- Increased screening surface size through optimised slotted grate and hexagonal punched plates to guarantee a higher screening capacity and less cleaning time
- Side discharge conveyor, right, hydraulically foldable, remains on the machine for transport
- Secondary Screening Unit
- Effective single-deck post screening unit with 5" x 10' 2" screening surface, for the production of a classified final grain size
- Easy to retrofit thanks to integrated return conveyor ("plug & play") on the secondary screening unit
- Wide return conveyor, 180° swivel, makes discharge onto a stockpile possible
- Wind sifters for effective cleaning of the oversize grain, improved final product quality and less sorting work
- Quick Track
- In some applications - such as road rehabilitation - it is necessary to move the crushing plant several times a day. The plant should remain in operating mode so that it is quickly ready for use again after the process. With the "Quick Track" option, this can be conveniently controlled via the remote control - without leaving the operating mode.
- The time saved (operator does not have to access the machine, change operating mode, machine operation is not interrupted and does not have to start up again afterwards) means that the machine can continue to work quickly and productively.
- Lock & Turn Quick Access
- The fact that the crusher can be opened without tools is another major advantage of the compact impact crusher.
- With "Lock & Turn Quick Access", the customer can open the crusher very opening of the crusher at the touch of a button.
- The crusher can be opened or closed in just 30 seconds. or closed. This gives the operator a very quick and safe full the crushing chamber very quickly and safely, for example to loosen bridges or change blow bars. change the blow bars
- Safety and Ergonomics
- Fast and convenient service possible due to ease of physical and visual access to all components – in spite of its compactness
- Simple and safe rotor ledge replacement and breaking up of material bridging through “Lock & Turn Quick Access” via SPECTIVE operating point, fast tool-free opening and closing of the crusher
- LED lighting included in basic plant; Premium lighting for extended lighting of work areas
- Simple refuelling from the ground through refuelling aid
- Convenient cleaning and replacement of fan thanks to swivel-out function
- Coarse mesh cooler guarantees long cleaning intervals
- Rear collision guard for protection of the power pack chamber
- Control System
- SPECTIVE SWITCH: simple adjustment of the machine parameters
- SPECTIVE CONNECT: Aall important information can be directly accessed on a smartphone; higher productivity as a result of fewer interruptions to the production process
- Radio remote control: for moving and setting up the machine, simple adaptation of operating parameters such as crusher gap setting and vibrating chute speed, can be used conveniently in the loading device
- Quick Track: for fast and simple movement of the machine while it is operational – allows work to be completed faster since the system does not need to be shut down when it is moved; conveniently operated via radio remote control
- Belt scale: Determination of the production data for fine grain conveyor
- Drive
- Two drive concepts available:
- E-DRIVE diesel-electric drive: all drives, with the exception of the transmission system and various auxiliary functions have an electrical design; local emission-free operation by means of an external power supply, for increased sustainability
- D-DRIVE diesel-direct drive: efficient and powerful crusher direct drive with low fuel consumption, all auxiliary drives are driven electrically
- Power-dependent fan for lower noise emissions and reduced consumption
- Ease of physical and visual access to all components relevant to maintenance
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